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Chassis

• FRAME: Fully redesigned for improved handling and stability, the all-new frame is constructed from hydro-formed chromium molybdenum steel. This proven material is not only strong, but it offers precise flex and rigidity to further enhance the known agility of the TC 85. Inside the new frame, the engine is repositioned to distribute its weight in the most effective way, which together with a flatter steering head angle leads to easier cornering for all young riders.
• WP XACT FRONT FORKS: State-of-the-art, 43 mm WP XACT AER forks with new settings offer exceptional damping and comfort. Lightweight with 278 mm of travel, the left leg features an air spring that is easily adjusted with a pump to accommodate rider preference, weight, and track conditions.
• WP XACT PDS SHOCK: The WP XACT PDS shock absorber is fitted to the TC 85. PDS, "progressive damping system," allows the rear end to stay stable over smaller bumps or rough terrain while also soaking up bigger hits with ease.
• SUBFRAME: Made from lightweight aluminum, the subframe features a short and compact profile. The profile not only contributes to the overall low weight but also improves mass centralization.
• FOOT PEGS: The all-new foot pegs are larger than the previous generation to enhance grip while the overall design prevents mud from building up for assured control at all times. An improved mounting concept ensures the foot pegs are less susceptible to catching on the side of deep ruts, to help the TC 85 maintain forward momentum.

Components

• BODYWORK: All-new ergonomic bodywork is precisely scaled to the proportions of the average 85 cc rider, which helps build confidence while offering unrestricted movement. Slimmer overall thanks to the new frame, the new bodywork allows youngsters to grip tighter with their knees for complete control.
• BRAKES: Floating calipers from Formula are paired with a Galfer 240 mm front disc and 220 mm rear disc to provide confidence-inspiring braking in all conditions. Formula master cylinders and brake hoses ensure maximum performance and durability.
• WHEELS: Black EXCEL rims and CNC-machined hubs are fitted with MAXXIS MAXXCROSS MX-ST tires that deliver outstanding performance on a wide variety of terrain.
• ODI LOCK-ON GRIPS: The TC 85 is fitted with high quality ODI lock on grips as standard. The system includes a vulcanized grip on the throttle grip while the lock-on grip on the left does not require any glue or wire to secure it to the handlebar.
• GRAPHICS: Drawing inspiration from the Swedish heritage of Husqvarna Motorcycles, eye-catching white and yellow graphics are applied with in-mold technology for durability and a high-quality finish.
• HANDLEBARS & GRIPS: The tapered, black anodized Neken handlebars feature a new, modern bend for 2025 and are made from high-quality aluminum alloy for exceptional vibration dampening and stability. Black, ODI grips are then securely installed. The left grip is locked in place using a small clamp while the throttle grip is vulcanized onto the throttle tube for a secure fitment. To protect the rider in the event of a heavy landing, the handlebar mounts are covered with a bar pad to cushion any impact.

Performance

• ENGINE: The TC 85 engine uses the latest in 2-stroke technology to deliver unrivalled performance in the competitive 85cc class. With an unchanged bore and stroke, the engine is1.5 pounds lighter and delivers improved power and ride-ability along the complete RPM range.
• CYLINDER: A light and durable aluminum cylinder is designed around an innovative powervalve system that ensures unrivalled performance. For 2025, a new cylinder head further improves bottom end to mid-range power, which reduces the need for riders to feather the clutch in heavy track conditions.
• CRANKCASE: Manufactured using a high pressure die-cast production process, the crankcases are designed with thinner wall thickness to save weight, while retaining strength and durability. This design also aids in a more compact arrangement, positioning the shaft arrangements closer to the center of gravity for improved handling.
• CLUTCH: The reliable, lightweight hydraulic system from Miba ensures consistent play, even in the toughest of conditions, and offers a near maintenance-free operation. The clutch itself is housed inside a strong steel clutch basket for consistent action and assured durability.

Technology

• AIRBOX: A new airbox concept features precisely positioned inlet ducts that ensure maximum airflow and filter protection. The Twin Air filter behind the left side panel remains easily accessible without tools for a fast and simple replacement of the air filter.
• COOLING: The TC 85 features brand-new, state-of-the-art Pankl radiators for 2025 that are scaled down versions of those found on the full-size motocross machines made by Husqvarna Motorcycles. In addition to the coolant flowing through the cylinder, it is also channeled through the crankcases to maintain an optimal running temperature at all times.
• SWINGARM: The swingarm is manufactured from a single piece of aluminum using a gravity die-cast production process. This gives the swingarm exceptional strength while keeping the weight to a minimum. Chain adjustment markings are also visible from above to make for quicker, simpler adjustment.
• EXHAUST: The exhaust system on the TC 85 is perfectly suited to the power characteristics of the engine and contributes to the outstanding performance and rideability all round. Additionally, the short and lightweight silencer improves mass centralization while keeping noise levels to a minimum.